SeasonMaster® Fuel Saving System Works


ENERGYMASTERTM is an unfired make-up air system that during cold weather, will inexpensively eliminate negative air pressure in a building, by comfortably introducing unheated make-up air through its custom designed over head distribution duct systems. These systems will also inexpensively help meet clean air regulations. Our system designs will control air contaminants and use fewer CFM of make up air than other make up air systems, ENERGYMASTERTM decreases, or in most cases, eliminates high cost make-up air fuel bills by 50 to 100%. Existing heated make-up air systems can be retrofitted to use the patented ENERGYMASTERTM system. ENERGYMASTERTM reduces hot weather indoor temperatures by evenly distributing cooler outside air downward to and the floor across the floor throughout the entire building and outdoors through strategically located wall exhaust fans. For air contamination control problems such as: welding smoke, oil mist, fumes, dust, excessive heat and humidity. The exhaust fans should be ideally located at worker level and installed at designated locations on the outside walls of the building. This configuration places the exhaust fans on one side of the contaminant and the fresh air on the other side of the contaminant. The make up air moves under the influence of the exhaust fans through the work space toward the outside walls. The air contaminants are pulled to the outside walls and are then exhausted outdoors through the exhaust fans. This prevents the contaminant from accumulating in the building in any quantity and ensures attainment of the best air quality possible under these conditions.

Some air contamination problems can be solved while at the same time reducing the amount of air that is being exhausted. Reducing both the amount of outdoor air being supplied and indoor air being exhausted will give you substantial fuel savings. This is especially true if roof exhaust fans are presently being used. EXAMPLE: During the heating season in the mid-western United States it takes a season average of 32,500 BTUH to heat 1000 cfm of make up air to a temperature of 65 degrees F.

With the rising cost of fuel, EnergymasterTM equipment will bring a continual source of savings to add to your company's net profit. These benefits will allow you to save 50 to 100% of your present make-up air fuel bills, as well as your future fuel bills.

Typical Heated Make-Up Air Systems

Make Up Air Flow of Typical Heated Make Up Air Systems Found in Plants

Typical Heated Make Up Air Systems Using the Patented SeasonMaster's® Fuel Savings System

Typical Heated Make Up Air Systems Using the Patented SeasonMaster's® Fuel Savings System

SPECIFICATIONS:-

ENERGYMASTERTM MAKEUP AIR UNITS

  1. FRAMES: Shall be constructed of heavy duty welded structural angle iron to support weight of the unit. (12” to 42” units 1-1/2”x1/8”) and (48” to 72” units; 2”x2” x ¼”)
     

  2. CASINGS: Prime galvanized steel of 18 gauge forms the exterior housing with the interior frame being made up of welded structural angles containing the fan and damper assembly.
     

  3. PROPELLER FAN: Shall be a six bladed, welded steel, high efficiency propeller with reinforced steel gussets extending from the hub three quarters of the blade length. These gussets are convexed and welded to the blade for increased rigidity and strength to achieve higher air volume at lower rpm horsepower and sound. All fans shall be AMCA CERTIFIED for both air movement and sound.
     

  4. DAMPERS: Unit shall have modulating fresh air and recirculating air dampers and be completely internally wired for operation. Dampers shall be 16 gauge galvanized mounted in bronze bushings. (50% recirculating capability) (100% capability available)
     

  5. AIR FLOW STRAIGHTENER: The air flow straightened will be welded construction with full air flow straightening yanes and will include easy installation ring.
     

  6. WIRING AND CONTROLS: Unit shall be complete and factory tested for all internal wiring. Field wiring to consist only of a connection to terminal strip within control box.
     

  7. WEATHERHOODS WITH BIRDSCREEN: The wall and roof hoods are large sized to reduce the static pressure (resistance) and to keep the incoming outside air at a lower velocity to help eliminate snow and or rain being drawn into out units. (Insect screen available).

ENERGYMASTERTM TUFF DUCT

  1. THE PATENTED SEASONMASTER® (PATENT NO. 5,111,739) HOT/COLD WEATHER CONTROL: Shall have the patented SeasonMaster® make up air direction controller, a built-in mechanism, controlled from the floor, that changes the direction of the air flow from the cold weather upward duct position to the warm weather downward duct position. This mechanism must be operable from the floor. (motorized actuator available)
     

  2. DISTRIBUTION DUCT: SeasonMaster Tuff Duct® (PATENT 5,111,739) shall be available in thicknesses from 6 to 12 mil, three ply, woven polyethylene material and flame resistant to meet CPAI 84 section 6 and UL listed to meet NFPA 701. Heavy duty reinforced seams that area double stitched through four layers of material. Metal or plastic snap hooks are sewn to the top of the duct to provide easy installation to the support cable. The air delivery holes in the duct shall be heat-sealed in such a manner to prevent future weave fraying around the distribution holes.
     

  3. HOT/COLD WEATHER DUCT PUNCHING: All holes are custom punched to your building's requirements.

    WARRANTY: One year limited warranty.
     

    ALL COMPONENTS ARE MADE IN THE USA.

    		 Our Make Up Air Units Are Proudly Made in the USA

    BASE BID MANUFACTURER:

     

    		 TECHMASTER INC.
    105 LIBERTY ST,
    WALLED LAKE, MI 48390
    PHONE (248) 624-6900 FAX (248) 624-6975

    Convert Your Make-Up Air Units to the EnergyMaster System and:

    • Shut Off Your Make Up Air Unit's Burners
    • Utilize Wasted Strtified Air at the Ceiling , Heating Your Make-Up Air
    • Additional Fuel Maybe Not Be Needed for the Entire Heating Season!

    Sample Prices to Convert your Gas Fired, Electric or Steam Make-Up Air Systems.

    To convert a 10,000 CFM make-up air unit including: The Patented SeasonMaster, 1-Air Flow Straightener with 1-100 Foot 38" Patented Tuff Duct and 1-Clean Out Zipper, the cost is approximately $2,600.00

    To convert a 15,000 CFM make-up air unit including: The Patented SeasonMaster, 1-Air Flow Straightener with 1-100 Foot 38" Patented Tuff Duct and 1-Clean Out Zipper, the cost is approximately $3,000.00

    To convert a 20,000 CFM make-up air unit including: The Patented SeasonMaster, 2-Air Flow Straighteners with 1-125 Foot 44" Patented Tuff Ducts and 1-Clean Out Zippers, the cost is approximately $3,500.00

    To convert a 30,000 CFM makeup air unit including: The Patented SeasonMaster, 1-Air Flow Straightener with 1-125 Foot 50" Patented Tuff Duct and 1-Clean Out Zipper, the cost is approximately $6,500.00

    To convert a 40,000 CFM makeup air unit including: The Patented SeasonMaster, 2-Air Flow Straighteners with 2-125 Foot 44" Patented Tuff Ducts and 2-Clean Out Zippers, the cost is approximately $7,500.00

    To convert a 50,000 CFM make-up air unit including: The Patented SeasonMaster, 3-Air Flow Straighteners with 2-125 Foot 50" Patented Tuff Ducts and 2-Clean Out Zippers, the cost is approximately $8,500.00

    To convert a 60,000 CFM make-up air unit including: The Patented SeasonMaster, 3-Air Flow Straighteners with 3-125 Foot 44" Patented Tuff Ducts and 3-Clean Out Zippers, the cost is approximately $11,500.00

    To convert a 70,000 CFM make-up air unit including: The Patented SeasonMaster, 3-Air Flow Straighteners with 3-125 Foot 50" Patented Tuff Ducts and 3-Clean Out Zippers, the cost is approximately $12,500.00

    To convert a 80,000 CFM make-up air unit including: The Patented SeasonMaster, 4-Air Flow Straighteners with 4-125 Foot 44 " Patented Tuff Ducts and 4-Clean Out Zippers, the cost is approximately $13,500.00

    To convert a 90,000 CFM makeup air unit including: The Patented SeasonMaster, 4-Air Flow Straighteners with 4-125 Foot 50" Patented Tuff Ducts and 4-Clean Out Zippers, the cost is approximately $15,500.00

    To convert a 100,000 CFM make-up air unit including: The Patented SeasonMaster, 4-Air Flow Straighteners with 4-125 Foot 50" Patented Tuff Ducts and 4-Clean Out Zippers, the cost is approximately $16,500.00
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